Catalyst Removal

NuoVolta provides a ready Catalyst Removal solution for 274 ECUs, including Bosch MD1CS003, Denso [Diesel] and Delphi DCM6.2V. Select your ECU below to see the details.

CATALYTIC CONVERTER

A catalyst in vehicles, commonly referred to as a catalytic converter, is a critical component of the exhaust system that helps reduce harmful emissions produced by the engine. Its primary function is to convert toxic gases and pollutants in exhaust gas into less harmful substances before they are released into the atmosphere.

FUNCTION OF CATALYTIC CONVERTER

The catalytic converter operates on the principles of oxidation and reduction (redox) reactions to reduce harmful emissions. Here’s how it works:

1.Exhaust Gas Entry:

Exhaust gases from the engine enter the catalytic converter. These gases contain pollutants such as carbon monoxide (CO), hydrocarbons (HC), and nitrogen oxides (NOx).

2.Reduction Catalyst (First Stage):

The first section of the catalytic converter contains rhodium and sometimes platinum, which help reduce NOx emissions.
Reaction: NOx gases are reduced by removing oxygen atoms, breaking them down into nitrogen (N2) and oxygen (O2).
Equation: 2NOx → xO2 + N2

3.Oxidation Catalyst (Second Stage):

The second section contains platinum and palladium, which help oxidize CO and HC.
Carbon Monoxide Oxidation: CO reacts with O2 to form carbon dioxide (CO2).
Equation: 2CO + O2 → 2CO2
Hydrocarbons Oxidation: HC reacts with O2 to form CO2 and water (H2O).
Equation: CxHy + O2 → CO2 + H2O

4.Exhaust Gas Exit:

The converted, less harmful gases (primarily CO2, N2, and H2O) exit the catalytic converter and are released through the vehicle’s exhaust system.

COMPONENTS OF CATALYTIC CONVERTER

  • Catalytic Converter
  • Substrate (Core)
  • Washcoat
  • Catalytic Material
  • Oxygen Sensors

PROBLEMS OF CATALYTIC CONVERTER

  • Limp mode problem.
  • Malfunction light coming on (Check Engine Light)
  • Black smoke seen in the exhaust.
  • Clogging.
  • Physical Damage.
  • Broken catalyst part noise

NUOVOLTA SOLUTION OF CATALYTIC CONVERTER

  • DTC codes should be read and removed with a diagnostic tool.
  • Apply the solution of the module related to NUOVOLTA.
  • Write the mod file to the ECU.
  • Check the dashboard and DTC logs. Take it for a test drive.
  • If all the checks are OK, it means the problem is solved.

ECUs supported for Catalyst Removal

Grouped by ECU manufacturer, most requested first.

Bosch

Transtron

Kefico

Diagnose and repair real faults first. Removing or disabling emission systems is only permitted where allowed by law, for example for off-road or motorsport use.

Ready to work with the Catalyst Removal?

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