A catalyst in vehicles, commonly referred to as a catalytic converter, is a critical component of the exhaust system that helps reduce harmful emissions produced by the engine. Its primary function is to convert toxic gases and pollutants in exhaust gas into less harmful substances before they are released into the atmosphere.
Catalyst Removal
NuoVolta provides a ready Catalyst Removal solution for 274 ECUs, including Bosch MD1CS003, Denso [Diesel] and Delphi DCM6.2V. Select your ECU below to see the details.
CATALYTIC CONVERTER
FUNCTION OF CATALYTIC CONVERTER
The catalytic converter operates on the principles of oxidation and reduction (redox) reactions to reduce harmful emissions. Here’s how it works:
1.Exhaust Gas Entry:
Exhaust gases from the engine enter the catalytic converter. These gases contain pollutants such as carbon monoxide (CO), hydrocarbons (HC), and nitrogen oxides (NOx).
2.Reduction Catalyst (First Stage):
The first section of the catalytic converter contains rhodium and sometimes platinum, which help reduce NOx emissions.
Reaction: NOx gases are reduced by removing oxygen atoms, breaking them down into nitrogen (N2) and oxygen (O2).
Equation: 2NOx → xO2 + N2
3.Oxidation Catalyst (Second Stage):
The second section contains platinum and palladium, which help oxidize CO and HC.
Carbon Monoxide Oxidation: CO reacts with O2 to form carbon dioxide (CO2).
Equation: 2CO + O2 → 2CO2
Hydrocarbons Oxidation: HC reacts with O2 to form CO2 and water (H2O).
Equation: CxHy + O2 → CO2 + H2O
4.Exhaust Gas Exit:
The converted, less harmful gases (primarily CO2, N2, and H2O) exit the catalytic converter and are released through the vehicle’s exhaust system.
COMPONENTS OF CATALYTIC CONVERTER
- Catalytic Converter
- Substrate (Core)
- Washcoat
- Catalytic Material
- Oxygen Sensors
PROBLEMS OF CATALYTIC CONVERTER
- Limp mode problem.
- Malfunction light coming on (Check Engine Light)
- Black smoke seen in the exhaust.
- Clogging.
- Physical Damage.
- Broken catalyst part noise
NUOVOLTA SOLUTION OF CATALYTIC CONVERTER
- DTC codes should be read and removed with a diagnostic tool.
- Apply the solution of the module related to NUOVOLTA.
- Write the mod file to the ECU.
- Check the dashboard and DTC logs. Take it for a test drive.
- If all the checks are OK, it means the problem is solved.
Related DTC codes
Fault codes that are commonly linked to Catalyst Removal.
ECUs supported for Catalyst Removal
Grouped by ECU manufacturer, most requested first.
Bosch
- Bosch MD1CS003
- Bosch EDC17C50-C56
- Bosch EDC17C49
- Bosch EDC17C10
- Bosch EDC17CV41
- Bosch EDC17C74
- Bosch EDC17C60
- Bosch EDC17C64
- Bosch EDC17C84
- Bosch EDC17C42
- Bosch EDC17C69
- Bosch MD1CS006
- Bosch EDC16C39
- Bosch EDC16C34
- Bosch EDC17CP45-CP49
- Bosch EDC17CP57
- Bosch EDC17C41
- Bosch MD1CP001
- Bosch EDC17CP46
- Bosch MD1CS001
- Bosch EDC17CP20
- Bosch EDC17C57
- Bosch EDC16C31-EDC16C32
- Bosch MD1CS069
- Bosch EDC17CP55
- Bosch EDC16CP31
- Bosch MD1CS016
- Bosch EDC17CP52
- Bosch EDC17C59
- Bosch MD1CS005
- Bosch EDC17CP10
- Bosch EDC17C54
- Bosch MD1CS004
- Bosch MD1CP004
- Bosch EDC17C08
- Bosch MD1CP002
- Bosch EDC17CP54
- Bosch EDC7UC31
- Bosch MG1CS003
- Bosch EDC17CP07-EDC17CP37
- Bosch EDC17C79
- Bosch EDC17CP42
- Bosch MD1CE100
- Bosch EDC17C83
- Bosch MED17.7.2
- Bosch EDC17CP09
- Bosch MED17.5.25
- Bosch EDC16C31
- Bosch EDC17C19
- Bosch MED17.5.5
- Bosch MEVD17.2.9
- Bosch MED17.5.21
- Bosch MG1CS201
- Bosch EDC17C11
- Bosch EDC17C45
- Bosch MG1CS011
- Bosch MEVD17.2.5
- Bosch MED9.1.X
- Bosch EDC16C9
- Bosch ME7.X
- Bosch EDC16CP39
- Bosch MED17.5
- Bosch EDC17CP48
- Bosch EDC17C18
- Bosch MEVD17.2.3
- Bosch EDC16CP36
- Bosch EDC17C73
- Bosch MEVD17.2.G
- Bosch MD1CP014
- Bosch MD1CS012
- Bosch MED17.1.X
- Bosch EDC17C81
- Bosch EDC17CP22
- Bosch MED17.X-MEVD17.X
- Bosch EDC17CP01
- Bosch MED17.7.3
- Bosch ME9.7
- Bosch MD1CS014
- Bosch EDC17CP18
- Bosch MG1CS002
- Bosch MED17.1.27
- Bosch ME17.3.0
- Bosch EDC17CP65
- Bosch EDC17CP15
- Bosch EDC17CP05
- Bosch MED9.5.10
- Bosch EDC17CP27
- Bosch EDC17C43
- Bosch EDC17CP47
- Bosch MEVD17.2.4
- Bosch MED17.4.X
- Bosch MD1CP032
- Bosch EDC17CV45
- Bosch MED17.7.7
- Bosch ME9.2
- Bosch MG1CS008
- Bosch MED17.5.20
- Bosch EDC17CP68
- Bosch MEVD17.2.6
- Bosch MG1CS001
- Bosch MED17.5.2
- Bosch MED17.5.1
- Bosch ME7.9.10
- Bosch EDC17C76
- Bosch ME7.6.X
- Bosch MED17.9.X
- Bosch MG1CP002
- Bosch MEVD17.2.H
- Bosch EDC17CP19
- Bosch MED17.7.5
- Bosch EDC17CP58
- Bosch MED17.1.62
- Bosch ME17.9.X
- Bosch MEV17.4.6
- Bosch MEVD17.2-MED17.1.1
- Bosch MEV17.4.X
- Bosch MG1CS111
- Bosch ME7.4.X
- Bosch MED17.8.10
- BOSCH MED17.8.3x-MED17.5.4
- Bosch MD1CS018
- Bosch MED17.1.21
- Bosch MG1CS042
- Bosch MD1CS027
- Bosch ME17.9.20
- Bosch MED17.2
- Bosch EDC17U05
- Bosch MED17.1.61
- Bosch MEVD17.2.8
- Bosch MED17.3.X
- Bosch MEVD17.4.2
- Bosch ME17.5.26
- Bosch MED17.1.9
- Bosch MG1CS049
- Bosch MEVD17.4.4
- Bosch MG1CS163
- Bosch MD1CP006
- Bosch MD1CP017
- Bosch MG1CS024
- Bosch MED17.9.7
- Bosch MED17.3.5
- Bosch MG1CS026
- Bosch ME17.5.6
- Bosch MED17.6.9
- Bosch MD1CP062
- Bosch ME9.6
- Bosch MG1CS080
- Bosch MG1CS032
- Bosch MD1CS015
- Bosch ME7.1.1
- Bosch ME7.3.X
- Bosch MG1CP007
- Bosch MG1CS088
- Bosch ME17.5.24
- Bosch MG1CA811
- Bosch MG1CS047
- Bosch EDC17CP62
- Bosch M7.9.8
- Bosch ME1.5.5
- Bosch ME17.8.3
- Bosch ME17.8.8
- Bosch ME17.9.52
- Bosch ME17.9.61
- Bosch ME7.3.2
- Bosch ME7.9.3
- Bosch MED17.1.63
- Bosch MED7.1.1
- Bosch MED7.6.X
- Bosch MG1CS028
- Bosch MG1CS031
- Bosch MSS54
Denso
Delphi
Continental
- Continental SID208
- Continental SID310
- Continental SID211
- Siemens SID807
- Siemens SID305-SID306
- Siemens SID206
- Continental SID209
- Continental SID307
- Continental SID309
- Siemens SID201-SID204
- Siemens SIMOS18
- Siemens SID301-SID304
- Siemens Simtec
- Siemens SIMOS19
- Siemens SIMOS10
- Siemens SID803
- Continental EMS3155
- Continental EMS3132
- Siemens SIMOS8
- Continental EMS3141
- Siemens SIMOS12
- Siemens SIM22
- Siemens SIM28
- Continental EMS3150
- Siemens SIMOS7
- Siemens SIMOS16
- Siemens MSD81
- Continental EMS3125
- Siemens SDI4
- Siemens SDI6
- Siemens MSS60
- Siemens SIMOS11
- Siemens MSD80
- Siemens MSS65
- Siemens SIMOS6
- Siemens MSD85
- Siemens MSV70
- Siemens SIMOS3
- Siemens MSD87
- Siemens EMS2102
- Siemens MSV80
- Siemens SIM2K-141
- Siemens MSV90
- Siemens SIM2K-251
- Siemens SIM2K-260
- Siemens SIM2K-250
- Siemens SIM2K-253
- Continental EMS3110
- Siemens EMS2204
- Siemens EMS2211
- Siemens MS41
- Siemens SIM29
- Siemens SIM2K-240
- Siemens SIM2K-241
- Siemens SIM2K-245
- Siemens SIM2K-341
Transtron
DELCO
Marelli
Continental
Hitachi
Kefico
Motorola
Diagnose and repair real faults first. Removing or disabling emission systems is only permitted where allowed by law, for example for off-road or motorsport use.
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